Automatic Battery Packs Welding Equipment
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Automatic Battery Packs Welding Equipment

Robotic Welding Station-Robtic Automatic battery packs welding machine
Robotic Welding Station-Robtic Automatic battery packs welding machine

Robotic battery packs welding system,

i.Force Measurement For Left and Right Welding 

Electrode

ii.SCARA Robot movement, Weld jig sit still, Eliminate or 

reduce XY position error.

iii.Apply Pre-Weld Check or Resistance Set Process 

tool for Missing & Double Tap detection.

iv.Weld Data Logging

Product Details

Machine Dimensional Details


Machine Layout


Force Measurement

Hardware:

a.Load cell-integrated into each welding heads

Specification:Maximum Force 250N

Software:

b.Real Time Force Check during welding process

i.to get Minimum and Max. Fore Date-

and log into logging(Datebase)

ii.Force Range Confirmation before welding

process started

iii.Auto Height Abjust base on Force Datected(to

get optimize)




Resistance Set Process Tool for Missing and double Tap detection


Resistance Set

This would be used primarily where resistance would vary from weld to weld, coping with 

material contamination, and variation due to part fit up problems. It can be programmed 

to apply the exact power to the parts required to reduce the resistance to a consistent level 

for every weld.

Resistance Set uses a dual-pulse output. The purpose of a dual-pulse operation is to enable 

the first pulse to target variations in resistance; the second pulse achieves the weld.


Data Logging for Process Traceability

Data logging for every welding process, data info as below:

i.Battery Pack ID

ii.Force (Min and Max) – Before Weld and After Weld

iii.Welding Current and Voltage – Peak and Average

iv.Welding Speed (Time/Duration)


Database File Format:

i.Microsoft (Access or Excel)

ii.Text Format


Robotic Welding Work Flow



Robotic Welding Data Collection





Real Time Weld Force Capturing as an alternative way to monitor the weld nugget collapse distance

a.Weld force capturing is activated as real time in our system

b.Force before weld and after weld will be captured and kept in data logging database

c.Force Before Weld > Force After Weld

Welding height set is without any over travel distance cattle for weld nugget collapse

d.Force Before Weld < Force After Weld

Welding height set is with over travel distance that greater than the weld nugget collapse distance

e.Force Before Weld = Force After Weld

Welding height set is with over travel distance that close to weld nugget collapse distance



Error Message During Work Process

The system is capable to prompt proper error message according to

a.Pre-Weld Check

b.Resistance Check

c.Missing Connector on Battery

d.Double Connector on Battery

e.Welder Error


Error Code: Weld Force Not Ready
Root Cause: Weld Force Not Reaching Setting


Error Code: Welder Not Ready
Root Cause: Welder Power Off


Error Code: E04 Welder No Current
Root Cause: No Connector on Battery


Error Code: E07 Welder Out Limit of Voltage
Root Cause: Double Connector on Battery


Contact us

  • 403Room,18th Xinger Road,Xingsheng Creative Park,Changan Town,Dongguan City,Guangdong Province
  • 0086-0769-81661869
  • wjy@will-best.com
  • WeChat:Jiajiazhao1986 (24hours)

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